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Mechanical Engineering Laboratory (MEL), Japan


1. Project Name
 2. Duration
 3. Research Category 1
 4. Research Category 2
 5. Research Field
 6. Researchers
 7. Affiliation 1
 8. Affiliation 2
 9. Address
10. Country
11. Phone
12. Fax
13. Project Summary
14. Publications
15. International Joint Study with


1 Evaluation Method for Manufacturing Systems
2 1992-1996
3 global change, air, water, wastes, hazardous substances
4 counter measures, source inventory, impact assessment, risk management
5 engineering
6 Shun'ichi SADO, Atsushi IWATA, Hideo INOUE
7 Surface and Interface Technology Division,
  Department of Manufacturing Systems
8 MEL, AIST, MITI
10 Japn
11 81-298-61-7211
12 81-298-61-7167  
13 In order to reduce the ecological impact of manufacturing, it is necessary to 
   minimize the environmental burden of each part of the system. We have 
   developed a new computerized simulation method for assessing the environmental
   impact of proposed new products and manufacturing processes. Inputs to the 
   simulator include environmental loads, and product and facility information. 
   The materials and energy which are input to and output from the system under 
   analysis are measured in "Ecounits", an index which represents the total 
   environmental burden of the resources used and system outputs. 
   The output from the simulator allows calculation of the predicted increment 
   in ecounits caused by operation of the system. During tests of the simulator, 
   the environmental impact of a hypothetical factory producing mechanical 
   components was predicted, and the simulation method was shown to provide 
   realistic and useful data.
14 1) Shun'ichi Sado, Atsushi, Iwata, Hideo Inoue, Seiji Nakahara, Nobuo Shikata,
      Ecofactory Manufacturing System for Future Generations and its Evaluation 
      Method through Computer Simulation, Environmentally Conscious Design and 
      Manufacturing, 2, 79-84, 1994  
   2) Shun'ichi Sado, Atsushi Iwata, Planning and Evaluation of Machinery 
      Manufacturing Processes in Environmental Burden Respects, International 
      Journal of Environmentally Conscious Design & Manufacturing, 4(1), 83-89,
      1995
15 


1 Application of DeNOx Catalyst to Diesel Engines
2 1996-1999
3 air
4 counter measures
5 engineering
6 Keizo SAITO, Jun HAMA, Eiichi SHINOYAMA, Osamu SHINOZAKI Akira MURAKAMI
7 Environmental Engineering Div., Energy Engineering Dept.
8 MEL, AIST, MITI
9 1-2 Namiki Tsukuba, Ibaraki 305-8564
10 Japan
11 81-298-61-7082
12 81-298-61-7275
13 To countermearsure for Diesel exhaust emission, such as NOx and DEP, Diesel
   Exhaust Particulate, the studies concerned about the application of DeNOx 
   Catalyst to Diesel Engines are conducted.
14 
15 


1 Exhaust Clarification of Diesel Engines by Activating Middle and Late Stage 
  of Combustion
2 1992-1995
3 air, hazardous substances 
4 counter measures
5 engineering
6 Akira MURAKAMI, Jun HAMA, Hisao KOUDA
7 Combustion Engineering Division
  Energy Engineering Department
8 MEL, AIST, MITI
9 1-2 Namiki, Tsukuba, Ibaraki 305-8564
10 Japan
11 81-298-61-7258
12 81-298-61-7275
13 This research proposed a new combustion chamber to achieve the simultaneous 
   reduction of NOx and smoke from diesel engines. This combustion chamber 
   generates a strong disturbance in the middle and late stages of combustion 
   that enhances the smoke oxidation. The initial combustion occurs in a fuelrich
   state in the prechamber and the middle and late stages of combustion occur in 
   a lean state mostly in the main chamber; hence, NOx is reduced. The 
   disturbancetends to shorten the combustion duration which compensates for the 
   tendency of the lean combustion to prolong the combustion duration. 
   Performance and emission characteristics of the test engines were examined, 
   then the results were discussed with respect to rate of heat releasein the 
   divided chambers and so on.
14 1) Akira Murakami, and Jun Hama,  Exhaust Clarification of Diesel  Engines by 
      Activating Middle and Late Stage of Combustion, Environmental Research in 
      Japan 1994, 29, 1995-8,  Envir-onment Agency Japan. 
   2) Akira Murakami, Diesel Particulate and NOx Reduction: The Effects of a 
      Moving Bottom Auxiliary Combustion Chamber, Proc. of the 8th. International
      Pacific Conference on Automotive Engineering, 139~144, 1995-11.. 
15 


1 Evaluation of Product Dismantlability for High Quality Material Recycling 
2 1996-1998
3 Waste, Global warming potential
4 counter measuring, others(product design)
5 manufactuirng engineering
6 Mitsuro HATTORI, Tohru WAIDA, Hideo INOUE
7 Machining Process Division, Department of Manufacturing Systems 
8 MEL, AIST, MITI
9 1-2 Namiki, Tsukuba, Ibaraki 305-8564
10 Japan
11 81 XXX XX 7072
12 81 XXX XX 7201
13 The ecologically conscious product depends mainly on how much consideration 
   is given toenvironmental issues in the design phase. In this project, design 
   strategy for materials selection and structure decision for aiming at resource
   recycling, is investigated, and a developing prototype design support system 
   which is based on such strategy is introduced. In this system which is based 
   on commercially available CAD system and database, material candidates are 
   selected with solving trade-off relations among ecological, functional, 
   andeconomical criteria tohelp a designer's choice. Also, essential parts which
   should be dismantled for resource recy-cling are pointed out, and dismantling 
   information such as manual operation time is estimated from CAD data and some 
   attribute data, to help a designer decide basic structure of product. 
   Selected joining method and products performance such asproducts strength 
   should be examined in the future work.
14 M. Hattori et. al., Fundamentals of Environmentally conscious Product Design, 
   Inter. J.of Environmentally Conscious Design & Manufacturing, Vol.4, No.1, 
   3-11,1995
   M. Hattori et. al., Design Strategy for ecologically conscious product, 
   Proc. of 3rd Inter.Se-minar on Life Cycle Engineering, 99-106, 1996
15 


1 Fundamental Research on Hydrogen-Oxygen Combustion System
2 1991-1996
3 gloval exchange
4 counter measures
5 engineering
6 Jun HAMA, Hirohide FURUTANI, Norihiko IKI, Sanyo TAKAHASHI
7 Combustion Engineering Division and Energy Conversion Division,
  Department of Energy Engineering
8 MEL, AIST,MITI
9 Namiki 1-2, Tsukuba, Ibaraki 305-8564
10 Japan
11 81-298-61-7080,7081
12 81-298-61-7275
13 The objectives of this program are to research a new combustion control that 
   is necessary to develop a closed power system operated with hydrogen-oxygen 
   stoichiometric combustion in the working fluid of monatomic molecules or 
   superheated water vapor.
   Ignition experiments using an ArF excimer laser are made for 
   hydrogen-oxygenargon mixtures  to observe the phenomena from ignition to 
   flame formation, and to evaluate the minimum ignition laser energy under 
   various mixture conditions.
14 1) Jun Hama, Functional Tests of H2-O2 Combustion Gas Turbine with Inert-Gas 
      Recirculation,JSME-ASME International Conference on Power Engineerings-93,
       , 475-480,1993
   2) H2-O2 Combustion Gas Turbine with Inert-Gas Recirculation, New Energy 
      Systems and Conversion,,113-118,1993 @3)Hirohide Furutani et al., 
      Ignition of Hydrogen-Oxygen Premixed Gases with Excimer Laser,, 
      113-118,1994
15


1 Evaluation of Hydrogen-Oxygen Combustion Turbine
2 1993-1996
3 gloval exchange
4 counter measures
5 engineering
6 Jun HAMA, Hirohide FURUTANI, Norihiko IKI, Sanyo TAKAHASHI,Toshio KODA
7 Combustion Engineering Division and Energy Conversion Division,
  Department of Energy Engineering
8 MEL, AIST,MITI
9 Namiki 1-2, Tsukuba, Ibaraki 305-8564
10 Japan
11 81-298-61-7080,7081
12 81-298-61-7275
13 This task aims at establishing fundamental technologies that are needed to
   evaluate hydrogen-oxygen combusted turbine systems.To develop the combustor 
   for hydrogen-combusted turbine systems, hydrogen-oxygen stoichiometric 
   combustion is required to be evaluated quantitatively. The combustion patterns
   are analyzed by an image processing technique using faint ultraviolet 
   emissions caused by hydrogen combustion under the condition of low oxygen 
   concentration.
14 1) Jun Hama, Functional Tests of H2-O2 Combustion Gas Turbine with Inert-Gas 
      Recirculation,JSME-ASME International Conference on Power Engineerings-93,
      , 475-480,1993  
   2) H2-O2 Combustion Gas Turbine with Inert-Gas Recirculation, New Energy 
      Systems and Conversion,,113-118,1993 
15 


1 Exhaust Clarification of Diesel Engines by Activating Middle and Late Stage of 
  Combustion
2 1993-1995
3 air, hazardous substances
4 counter measures
5 engineering
6 Akira, MURAKAMI, Jun HAMA, Toshio KODA
7 Department of Energy Engineering
8 MEL, AIST,MITI
9 Namiki 1-2, Tsukuba, Ibaraki 305-8564
10 Japan
11 81-298-61-7258
12 81-298-61-7275
13 In this research, a new combustion chamber was proposed to achieve the 
   simultaneous reduction in NOx and smoke from diesel engines. This combustion 
   chamber generates the strong disturbunce in the middle and late stage of 
   combustion that enhances the smoke oxidation. For the reduction of NOx, the 
   initial combustion occurs in fuelrich state in the auxiliary chamber and the 
   middle and the late combustion occures in lean state mostly in the main 
   chamber. The defect of lead combustion in the main chamber that prolongs the 
   combustion duration is compensated by the effect of the flow disturbunce that 
   shortens the combustion duration. According to this idea, the prototype 
   engines were built, then their performance and emission characteristics were 
   examined. Not all the results were completely desirable. However the potential
   for improving the emission characteristics was clarified.
14 Akira, Murakami, Jun Hama, Kazuo  Kontani, Exhaust Clarification of Diesel 
   Engines by Activating Middle and Late Stage of Combustion, Environmental 
   Research in Japan, 29-1, 1995-9
15