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REPORT OF THE NIRE

No.16 March 1996


Structure Analysis of Oil Shale and The Development of Fuel Production Technology from Oil Shale

Shinya SATO,(Heteroatoms Div., Energy Resources Dept.)
Minoru ENOMOTO,(Ex-Energy Resources Dept.)
Shiro TAKAHASHI,(Ex-Heteroatoms Div., Energy Resources Dept.)
Hiroshi ANDO,(Ex-Chief,Petroleum Chemistry Div.,Hydrocarbon Processing Dept.)
Osamu INOMATA,(Ex-Petroleum Chemistry Div.,Hydrocarbon Processing Dept.)
Sadao MATSUZAWA,(excited State Chemistry Div.,Atmospheric Environmental Protection Dept.)
Akimitsu MATSUMURA,(Heteroatoms Div., Energy Resources Dept.)
Etsuro NAKAMURA,(Ex-Director-General)
Tsutomu SAKABE,(Ex-Director,Hydrocarbon Processing Dept.)

SUMMARY

1. Introduction

Petroleum, which supplies about half the amount of Japan's primary energy, is the most important energy resource. They need for it is expected to increase due to the economical growth of developing countries, with its supply being maximum in the early part of the 21st century (Table 1.1, Fig. 1.1). At this time, another energy crisis could occur because of a shortage in the supply of petroleum because new energy resources such as solar power and geothermal are not expected to be able to cover the shortage during this time (Table 1.2). To prevent this from occurring, the technology regarding petroleum alternatives should be established in advance.

Fig.1.1 The outlook of the production of fossil fuels per year4),5)

*1 Recoverable reserves in1987 (standard case)
*2 In case og recoverable reserves double.
*3 In case of maximum production per year double

 

Table 1.1 World energy outlook*1
--------------------------------------------
Year                           1990      2010
Energysupply(GTOE)*2            7.8       11.5
Share(%)
  OECD countries                53        46
  Russia, Eastern Europe       21        15
  0ther countries               26        39
Energy type(%)
  Solid                         29        29
  Liquid                        39        37
  Gas                           22        24
  Others*3                      10        10
Growing ratio(%)
  Solid                        l00       144
  Liquid                       l00       132
  Gas                          l00       130
--------------------------------------------
*1 From IEA world energy outlook2).
*2 GTOE=109t oil equivalent.
*3 Hydro and nuclear energy, etc.


Table 1.2 Forecast of primary energy supply*1
---------------------------------------------
Fiscalyear                  1989   2000  2010
---------------------------------------------
Total primary
  energy supply, 106kl      499   594    657
Share, %
  Natural energy*2           1.3   3.0   5.3
  Water power                4.6    3.7   3.7
  Geothermal energy         0.1    0.3   0.9
  Atomic power               8.9   13.3  16.9
  Natural gas               l0.0   l0.9  12.2
  Coal                      17.2   17.5  15.7
  Petroleum*3               57.9   51.3  45.3
---------------------------------------------
*1 From Japan`s future energy supply outlook3)
*2 Including solar energy, alcohol and wood.
*3 Including oil shale and oil sand.

There are about 190 oil shale deposits in 62 countries, and about 17 trillion bbl (oil equivalent) of oil shale resources exist which produce more than 104 l/t of shale oil (Table 1.3, Fig. 1.2). Oil shale produces shale oil by merely heating, which is called retorting, and the production cost is much lower than other petroleum alternatives. However, several problems still need to solve before it will be commercially applicable. These are,

  1. a further drop in the cost of producing it,
  2. the production of light and less aromatic oils than conventional shale oils, and
  3. the reduction of carbon dioxide (CO2) emission.

In order to overcome these problems, the selection of high quality oil shale resources, the development of innovative processes for the production of light shale oil and for the reduction of CO2 emission need to be solved. The present report studies:

  1. development of a new oil shale evaluation method and clarification of its theoretical background;
  2. improvement on the retorting process to produce light shale oil based on the pylorysis mechanism of kerogen; and
  3. improvement on the hydrodenitrogenation (HDN) conditions for the production of high quality fuel,

for further progress in this area in the future.

Tablel.3 0il shale resources by country(Mil-lion bbl)9)
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Argentina           400      Australia   17,000
Brazi1          802,000      Burma        2,000
Canada          156,000      China      163,000
Estonia          19,000      France       1,370
Germany           2,000      Israel       1,600
Italy            63,000      Jordan       5,500
Luxembourg          700      Morocco     95,000
New Zealand         250      South Africa   130
Spain                280      Sweden       4,000
Thailand          6,000      Turkey         270
United Kingdom    3,500     USA,Eastern 18,000
USA,Western   2,000,000     USSR        l12,000
Yugoslavia        l,540     Zaire       lOO,OOO
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